Conveyor Roller Non-powered Roller
Gravity Roller （Follower rollers）Unpowered rollers are cylindrical objects typically made of metal, plastic or rubber that are used in conveyor systems to move materials or products along a designated path. In order to ensure good stability, the rollers are always bolted together, which means that the conveyor rollers can carry maximum loads and can be easily replaced during maintenance. They are not driven by any external power source and rely solely on the force of gravity or manual pushing to move the objects along.Unpowered rollers can come in various shapes and sizes, depending on the specific application they are being used for. They are often found in industries such as manufacturing, distribution, and warehousing where large volumes of products need to be moved efficiently. While unpowered rollers are generally low maintenance, regular cleaning, and inspection are necessary to ensure their proper functioning and prevent damage or wear over time.
What is the difference between a gravity roller conveyor and a powered roller conveyor?
Of the two types, gravity roller conveyors are the simplest form and operate by manually pushing the product along the surface of the roller. The term motor-driven or powered roller conveyor covers a wide range of roller conveyors, each type with a different power system.
GCS is a conveyor manufacturer
GCS can manufacture rollers to your specifications, applying our years of experience in materials and design for both OEM and MRO applications. We can provide you with a solution to your unique application.Contact now
Custom options include but many times not limited to:
Component materials:
Specification
Gravity roller specifications vary based on application needs and material handling requirements.
Typical specifications include drum diameter, length, and weight-carrying capacity. Common sizes in diameter are 1 inch (2.54 cm), 1.5 inch (3.81 cm), and 2 inches (5.08 cm). The length can be determined on a case-by-case basis, generally between 1 foot (30.48 cm) and 10 feet (304.8 cm). Weight-carrying capacity typically ranges from 50 lbs (22.68 kg) to 200 lbs (90.72 kg).
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Model
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Tube Diameter
D (mm)
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Tube Thickness
T (mm)
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Roller Length
RL (mm)
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Shaft Diameter
d (mm)
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Tube Material
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Surface
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PH28
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φ 28
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T=2.75
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100-2000
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φ 12
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Carbon Steel
Stainless Steel |
Zincorplated
Chromeorplated
PU cover
PVC cover
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PH38
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φ 38
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T=1.2, 1.5
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100-2000
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φ 12, φ 15
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PH42
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φ 42
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T=2.0
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100-2000
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φ 12
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PH48
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φ 48
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T=2.75
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100-2000
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φ 12
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PH50
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φ 50
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T=1.2, 1.5
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100-2000
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φ 12, φ 15
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PH57
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φ 57
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T= 1.2, 1.5 2.0
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100-2000
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φ 12, φ 15
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PH60
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φ 60
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T= 1.5, 2.0
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100-2000
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φ 12, φ 15
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PH63.5
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φ 63.5
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T= 3.0
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100-2000
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φ 15.8
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PH76
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φ 76
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T=1.5, 2.0, 3.0
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100-2000
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φ 12, φ 15, φ 20
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PH89
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φ 89
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T=2.0, 3.0
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100-2000
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φ 20
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Spindle Conditions for conveyor roller
Threaded
Round spindles can be threaded at either end to suit a metric or imperial nut. In most cases, the spindle is supplied loose.
Drilled Spindle End
Round spindles can be threaded at either end to suit a metric or imperial nut. In most cases, the spindle is supplied loose.
Circlipped
External circlips can be used to captivate a spindle within a roller. This method of retention is usually found on heavy-duty rollers and drums.
Drilled and Tapped
Round spindles with 2 milled flats are used in conveyors with slotted side frames where rollers are lowered into position. In most cases, the spindle is supplied fixed within the roller.
Drilled and Tapped
Both round and hexagonal spindles can be drilled and tapped at each end to enable the roller to be bolted between the conveyor side frames, thus increasing the rigidity of the conveyor.
Round
Un-machined round spindles are suitable for double spring loaded rollers. In some cases the sideframes could be drilled as opposed to punched.
Hexagonal
Extruded hexagonal spindles are suitable for punched conveyor side frames. In most cases, the spindle would be spring-loaded. The hexagonal shape prevents the spindle from rotating in the side frame, it also prevents the bearing inner race from rotating on the spindle.
Application examples
Flexible roller conveyor systems Retractable conveyors Customised in various widths and lengths and frames
Roller flexible conveyors are designed to transport goods efficiently and are an economical solution.
The roller flexible conveyor is highly adaptable and can be pulled in and out, as well as bent around corners and obstacles, allowing for unlimited configurations. The conveyor has proven to significantly reduce the time required to transport products smoothly and efficiently, while reducing manual handling.
90°/180 ° gravity bending roller conveyors, our conical roller conveyors powered without diagonal and diagonal angles are designed for use at 45 degrees and 90 degrees
Conveyor roller diameter, 50mm (small end). Roller material, galvanized steel/stainless steel/rubber/plastic. Rotation Angle, 90 °, 60°, 45°.
Carpet Roller Conveyor for Power Free Conveyor-Suitable for transportation of various products.Modular design, convenient assembly. (Building block assembly) Store or household small handling. Save time and energy and be more portable.
Roller conveyors made of PVC pipes are used for light conveying, such as cartons, boxes, electronic parts, and other conveying applications that require special material requirements
Conveyor Rollers Replacement That’s Customized to Your Requirements
In addition to a large number of standard sized rollers, we are also able to craft individual roller solutions for niche applications. If you have a challenging system that needs rollers that are made to your particular dimensions or that need to be able to cope with a particularly tough environment, we can normally come up with a suitable answer. Our company will always work with customers to find an option that not only delivers the required objectives, but which is also cost-effective and able to be implemented with minimal disruption. We provide rollers to a wide range of industries, including companies involved in ship building, chemical processing, food & beverage production, transport of hazardous or corrosive substances and many more.
We personalize our service process
Because custom rollers are not returnable, we require that you call and talk to one of our application specialists to make sure you get the proper solution to your unique application.
Let us know your needs: specifications/drawings
After collecting the usage requirements, we will evaluate
Provide reasonable cost estimates and details
Draw engineering drawings and confirm process details
Orders are received and generated
Order delivery to customers and after-sales
Versatile, Customized Conveyor Systems that Last
GCS present the most versatile conveyor system rollers to suit any application. Constructed using the highest quality roller conveyor system workmanship and designed to stand even the most rigorous use, our rollers provide function and utility that you can trust.
A Wide Range of Materials
Is corrosion an issue with your processing or manufacturing business? You should consider our plastic roller or one of our other non-corrosive options. If so, consider our pvc conveyor rollers, plastic conveyor rollers, nylon conveyor rollers, or stainless conveyor rollers.
We have the custom heavy duty roller conveyor system that you need. Conveyor Systems conveyor roller manufacturers can give you heavy duty conveyor rollers, steel conveyor rollers and durable industrial rollers.
Increased Workflow Capacity
A busy warehouse facility requires robust solutions for maximum productivity. While labor costs and shipping times may be blowing out your budget, installing our high quality conveyor roller can dramatically increase your workflow capacity. By speeding up the processes that you use to deliver your goods by using high quality conveyor system rollers, you will see benefits in many aspects of your facility. From a reduced burden on your employees to meet demands, as well as a safer and more efficient workplace environment, you will see a higher level of customer satisfaction and most importantly, an increase in your bottom line.
Improved Safety Measures for Any Warehouse or Facility
GCS is committed to providing the most safe and reliable rollers to suit any system or process in a busy working facility, whether the conveyor uses a gravity or powered mechanism of action. A strong and long lasting effect is produced through self-lubrication offered on many of our rollers. Suitable for a range of applications including food handling, chemical transport, volatile material movement and high capacity warehousing, our range of custom conveyor system rollers are backed by our service guarantee that ensures safe and efficient use in a consistent and durable manner.
Cost Effective Approach to Time Management
Implementing a robust conveyor roller solution to your facility need not be the expensive effort that it once was. GCS offers the most extensive range of custom conveyor rollers designed to reduce your overheads while saving you time. By automating your in-facility transportation processes with stronger and loner lasting rollers, the initial investment on implementing your conveyor roller will save you money on labor costs. With a focus on durability and use within a wide range of applications, our rollers far outperform more expensive products.
Contact GCS Today to Learn More
Finding the perfect roller for your operation is crucial, and you want to do so with little disruption to your workflow. If you need a special-size roller for your conveyor system or have questions about the rollers’ differences, we can assist you. Our customer service team can help you get the right part for your existing conveyor system.
Whether installing a new system or needing a single replacement part, finding suitable rollers can improve your workflow and increase your system’s life. We will help you get the right part with fast communication and personalized care. To learn more about our rollers and custom solutions, contact us online to speak with a specialist or request a quote for your roller needs.
Frequently asked questions about conveyors roller
A conveyor roller is a line in which multiple rollers are installed for the purpose of transporting goods in a factory, etc., and the rollers rotate to transport the goods. They are also called roller conveyors.
They are available for light to heavy loads and can be selected according to the weight of the cargo to be transported.
In most cases, a conveyor roller is a high performance conveyor that is required to be impact and chemical resistant, as well as being able to transport items smoothly and quietly.
Inclining the conveyor allows the conveyed material to run on its own without external drive of the rollers.
Your rollers must fit your system exactly for optimal performance. Some different aspects of each roller include:
Size: Your products and conveyor system size correlate to the roller size. The standard diameter is between 7/8″ to 2-1/2″, and we have custom options available.
Material: We have several options for roller materials, including galvanized steel, raw steel, stainless steel and PVC. We can also add urethane sleeving and lagging.
Bearing: Many bearing options are available, including ABEC precision bearings, Semi-precision bearings and Non-precision bearings, among other options.
Strength: Each of our rollers has a designated load weight specified in the product description. Rolcon provides both lightweight and heavy-duty rollers to match your load sizes.
Conveyor rollers are used as conveyor lines to move loads from one location to another, for example, in a factory.
The conveyor rollers are suitable for conveying objects with relatively flat bottoms, as there may be gaps between the rollers.
Specific materials conveyed include food, newspapers, magazines, small packages, and many others.
The roller does not require power and can be pushed by hand or propelled by itself on an incline.
Conveyor rollers are often used in situations where cost reduction is desired.
A conveyor is defined as a machine that continuously transports a load. There are eight major types, of which belt conveyors and roller conveyors are the most representative.
The difference between belt conveyors and roller conveyors is the shape (material) of the line conveying the cargo.
In the former, a single belt rotates and is transported on it, while in the case of a roller conveyor, multiple rollers rotate.
The type of rollers is selected according to the weight of the cargo to be conveyed. For light loads, the roller dimensions range from 20 mm to 40 mm, and for heavy loads up to about 80 mm to 90 mm.
Comparing them in terms of conveying force, belt conveyors are more efficient because the belt makes surface contact with the material to be conveyed, and the force is greater.
Roller conveyors, on the other hand, have a smaller contact area with the rollers, resulting in a smaller conveying force.
This makes it possible to convey by hand or at an incline, and it has the advantage of not requiring a large power supply unit, etc., and can be introduced at a low cost.
A typical 1 3/8” diameter roller has a capacity of 120 lbs. per roller. A 1.9” diameter roller will have an approximate capacity of 250 lbs. per roller. With rollers set on 3” roller centers, there are 4 rollers per foot, so the 1 3/8” rollers would typically carry 480 lbs. per foot. The 1.9” roller is a heavy duty roller that handles approximately 1,040 lbs. per foot. The capacity rating can also vary based on how the section is supported.